Why need HOPU lube Oil dehydration machine?
lubrication systems are a critical factor for machine performance. It's strongly related to bearings and gearboxes. The lube oil analysis plans every 6 months which we are monitoring the oil quality through the contamination and operation is monitoring for differential pressure (DP) over the filter. Since the machine commissioning phase, LOF was clogged Frequently and the oil showed in bad quality with high water contamination and high NAS number (11) as oil sampling report showed. Lube oil purify is one of regular maintenance for GT and ST lube oil system. To keep oil quality is in OEM and standard criteria. The general practice of power plant that consider installing the oil purifier machine for online.
HOPU TYA Series Vacuum Lube Oil Purifier For Dehydration is mainly designed to purify various industrial waste oils with the viscosity lower than 320 mm²/s, such as turbine oil, mechanical oil, hydraulic oil and cooler oil etc. which are polluted by the water infiltration, emulsification and particle pollution etc. in the process of their production, transportation and usage. Through special design of the vacuum separation system and the impurity filtering system, HOPU oil purifiers can effectively filter out various pollutants in the oil. HOPU Vacuum Lube Oil Purifier For Dehydration has remarkable economic benefits, it will be an ideal choice for the plants maintenance service, energy-saving and cost-reducing.
Vacuum Dehydration System for Lubricant Oil
The free water quickly forms water vapor and passes through the coalescence separation device (mainly using lipophilic and hydrophobic high-tech materials), The main purpose is to allow the oil to pass smoothly and the water to be automatically separated; for dissolved water and emulsified water, a high score is used. Sub-emulsification system, German three-dimensional flash evaporation technology, for micro water, an atomization generating device, three-dimensional Three-dimensional evaporation device, thin film vaporization, Bowel surface expansion device, truly realize binary one-time dehydration and rapid separation The water in the oil is separated and deeply dehydrated, reaching ≤5PPM
HOPU Lube Oil Purifier technical specs
| Item | Unit | TYA-10 | TYA-20 | TYA-30 | TYA-50 | TYA-100 | TYA-150 | TYA-200 | TYA-300 |
| Flow Rate | L/min | 10 | 20 | 30 | 50 | 100 | 150 | 200 | 300 |
| Vacuum Degree | MPa | -0.06 ～ -0.095 |
| Working Pressure | MPa | ≤0.4 |
| Temperature | ℃ | 0 ～ 100 |
| Power Supply |
| 3phase,50Hz, 380V (Can be designed) |
| Working Noise | dB(A) | ≤65 |
| Heating power(optiona) | kW | 24 | 27 | 30 | 36 | 72 | 96 | 65 | 72 |
| Total power | KW | 28 | 31 | 33 | 39 | 81 | 101 | 148 | 159 |
| Inlet/outlet caliber | mm | 25 | 25 | 25 | 32 | 49 | 63 | 75 | 170 |
| Weight | Kg | 400 | 450 | 500 | 550 | 750 | 850 | 950 | 1000 |
| Dimension | Length | mm | 1400 | 1450 | 1500 | 1600 | 1750 | 1900 | 1900 | 2100 |
| Width | mm | 1000 | 1050 | 1100 | 1150 | 1250 | 1600 | 1700 | 1700 |
| Height | mm | 1550 | 1600 | 1650 | 1700 | 1800 | 1950 | 2000 | 2100 |
| Parameter After Purification |
| Demulsification value | min | ≤8min |
| Impurity content | Micron | 1,3,5 (optional) |
| Water Content | PPM | ≤20 |
| Gas Content | % | ≤0.05 |
| Cleanness | NAS | ≤5 grade |
Vacuum Lube Oil Purifiers Features:
1.Strong ability to filter out impurities. The large-area and deep-level precision filter material can remove fine particles in the oil.
2. The German H.P.M polymer material is used for demulsification, so that the demulsification filter element is not only more thorough in demulsification, but also the life of the filter element can reach ten years without replacement.
3. Advanced medium heat-absorbing condensation system.
4. The machine is equipped with pressure protection, automatic temperature control and heating, automatic separation of condensed water device, and drainage during line operation. The operation is simple, safe and reliable.
5. High-quality filter material is used, which has a large amount of dirt holding capacity, corrosion resistance, high temperature resistance, high mechanical strength, high precision of impurity removal, and long service life.
6. Unique degassing and dehydration system: It adopts three-dimensional evaporation technology and multi-layer oil-water separation technology to quickly separate water, gas and impurities in oil.
7. The combination of double mesh filtration and molecular adsorption is used to remove impurities, which can not only ensure the cleanliness of the oil, but also ensure the particle size of the oil.
8. The use of dual infrared liquid level control completely avoids the phenomenon of oil leakage, completely achieves the separation of man and machine, and realizes online operation and continuous work for more than 150 hours under the condition of unmanned monitoring.
9. The German 3UG3 phase relay and trinity interlocking protection device are adopted, so that the equipment can be perfectly protected in any state.
10. This lubrecating oil purifier has the characteristics of small size, high efficiency, and convenient movement, and is especially suitable for on-site online operation.
